Ford Taurus vehicles of that vintage had a higher than normal rate of strut spring breakage. I’ve encountered several of them. Do a search for “Ford Taurus Strut Spring breakage” and you’ll find lots of info.
There was a recall, on the 4th generation of the springs, where Ford would install a protective shield. Here’s a copy I found (may or may not be the official version). Either way, it won’t help you at this point.
Nature of Defect: SUSPENSION:FRONT:SPRINGS:COIL SPRINGS
Recall Number: 04V332000
Dates Manufactured: MAR 1998 to AUG 2001
Number of Vehicles Affected: 899060
Date Owners Notified On: N/A
Defect Description:
ON CERTAIN PASSENGER VEHICLES CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, THE FRONT COIL SPRINGS COULD POTENTIALLY FRACTURE WHEN OPERATED IN HIGH CORROSION AREAS (WHERE SALT IS USED ON THE ROADWAYS FOR WINTER). A FRACTURED SPRING COULD MOVE PAST THE SPRING SEAT AND CONTACT A FRONT TIRE.
Consequence of Defect:
IF A SPRING SHOULD FRACTURE AND COME INTO CONTACT WITH A TIRE, THE TIRE MAY RUPTURE RESULTING IN A RAPID AIR LOSS, WHICH COULD RESULT IN A CRASH.
Corrective Action:
DEALERS WILL INSTALL PROTECTIVE SPRING SHIELDS. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING AUGUST 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673. IN ADDITION, FORD IS EXTENDING THE COVERAGE OF THE FRONT COIL SPRINGS, FOR FRACTURE ONLY, UP TO 10 YEARS OF SERVICE OR 150,000 MILES FROM THE WARRANTY START DATE OF THE VEHICLE, WHICHEVER OCCURS FIRST. IF THE VEHICLE HAS ALREADY ACCUMULATED MORE THAN 150,000 MILES, THIS COVERAGE WILL LAST UNTIL JULY 31, 2005. IF EITHER FRONT COIL SPRING FRACTURES, DEALERS WILL REPLACE BOTH FRONT SPRINGS AT NO CHARGE TO THE OWNER UNDER THE TERMS OF THIS EXTENDED COVERAGE