I was driving the truck, and all of a sudden, it stalled as I was going 45 MPH. Many years ago, that happened to me on an old van, which turned out to be a mechanical fuel pump failure. So that was the first thing I checked, but the fuel pump is getting power, and it is working. So the engine just turns, and nothing happens. Any suggestions or ideas of what it can be? The truck is a manual, V6 4.3L engine.
As a '96 truck it should have OBD2 communication from the engine computer. So is your check engine light on? What are the error codes (in the form P1234)?
If it has no check engine light and just died, the crankshaft position sensor has failed. It cost $25 and is located in the distributor.
Try spraying starter fluid into the intake while cranking the engine. If it starts and runs as long as you spray, it IS a fuel supply problem. If it doesn’t it is an ignition problem. Try hooking a timing light to any spark plug wire, if it flashes while cranking, you have ignition.
Post back with answers to the questions and we’ll go from there.
There was no check engine light on. I was having a problem because the fuel pump would run even with the key out. I was able to start the truck without the fuel pump relay being in place, which means I have a short somewhere, and unfortunately, it is not on that relay box (I took it apart, and it is clean). So would undo the battery when not driving the truck. I checked for power by the fuel pump, and I am getting power, and I can hear the pump, and still, someone suggested checking if I am getting fuel by the fuel rail, so I thought of checking that. The crankshaft position sensor was replaced last year.
The deal about the truck starting without the fuel relay is before my new problem of the truck now no starting at all. I mentioned it as background information…
I did the spark plug test three times because I am NOT getting any color spark. I was sort of hoping I was not grounding the spark plug correctly, but no matter what I did, I had no spark. I used an old spark plug for this test, so all I did was remove one of the spark wires and plug in the old spark plug.
I use an old spark plug with about a 0.060 to 0.080 gap with a wire (insulation removed at plug) wrapped around the threads of the plug taped on so it doesn’t fall off and an alligator clip on the other end connected to a known good ground… if it will jump a .080 gap you have spark…
Just curious because I replaced the ignition control module last summer, so I was wondering if there is no spark, is there anything else that could be the culprit? Is there a way to test this module? How about the ignition coil?
If you have consent power to the fuel pump with the relay and key out and the issue is getting worse, you have wires melting together somewhere and have a possible fire hazard…
So I tested the ignition coil, and I got a spark, I then unplugged one of the wires from the distributor cap and I had no spark. I tested a different distributor wire for spark, and nothing. I removed the the less that one year old distributor and to my surprise, there is a white rust looking film on the contacts, and the distributor has an actual burn mark. I was expecting a longer live span on these parts.
Suggest to replace distributor cap, rotor, the spark plug wires, and the spark plugs. I own a similar vintage Corolla, started ok, but had to replace all that stuff before it would pass an emissions test.
Ideas what’s causing the burn marks
Poor electrical connection from distributor to spark plugs is causing sparks to jump around inside distributor rather than consistently firing spark plugs.
The computer is purposely increasing the voltage to fire the coil for some reason. Possibilities are spark plug gap too wide, computer thinks engine is always in cold-start cranking mode, or the problem above.
The fact that engine runs without fuel pump relay installed suggests that a short circuit has developed somewhere, likely inside the relay plate that the relay plugs into. No telling what might happen if relay plate is not working per spec. I had to replace my VW Rabbit’s relay plate some years ago, not b/c it was affecting the ignition system, but it was causing the fuel pump to stop running for no apparent reason. When I took the old relay plate apart, clear signs of burned connection inside, caused by fuel pump current.