“IMHO it’s a very expensive procedure for the average worker to have to do on a scheduled basis. $600 or more is not an unusual bill for this process. That’s a lot of money for routine maintenance.”
$600-$800 for a maintenance item that will be done once, maybe twice, in the life of the car, assuming 100,000 mile service intervals. $800 every 100,000 miles isn’t really that much money.
True, many chains will last over 200,000 miles or more, but many won’t. And then you’re looking at a potentially $2500 repair. The last car I had in here with a failed chain (because of a failed tensioner) had 130,000 miles on it. The cost to repair that was about what 2 timing belt jobs would have been on a similar car. In the end it’s all a wash.
“I too am inclined to suspect that the return to timing chains might have been due to customer dissatisfaction.”
I’m inclined to think that the return to chains is due to it being possible now where it wasn’t 25+ years ago. Timing belts were originally designed to run overhead cams where it was impractical for a chain to do so. Metallurgy, composite materials, and lubrication have advanced to where you can now have chains running through engines where previously it was better to have a rubber belt.