Ford Escape Engine Misfire

Escape misfire SOLVED:

The problem is one or more defective coils. You see, the plastic that the body of the coil is manufactured with is of poor quality. After a while tiny cracks develop, sometimes invisible to the naked eye. Reach your fingers in there while the car is running. Chances are you will get zapped by touching one of the coils. This problem is exacerbated by wet weather.

It gets even more confusing because the short in the system causes the PCM (powertrain control module) to go haywire. On interrogation, you may get multiple trouble codes (cylinder misfire, defective O2 sensors, etc.) when in fact, nothing else is wrong with the car.

My advice:

  1. Clean and sand EVERY connection from the coil driver wires on down to the spark plugs.

  2. When installing new plugs, make sure: a)They are correctly gapped (.054 for 2003 V6 escape) and b)They are installed correctly with a SPARK PLUG SOCKET that has the proper rubber bushing inside to ensure the plug does not FALL into the hole (thus, affecting the gap.)

  3. Wrap EVERY coil in electrical tape, on up to the coil wires (a couple of inches.) This will require 2-3 rolls of electrical tape. Leave no part of the coil exposed.

  4. Disconnect the negative battery terminal and allow the car to sit for at least 5 minutes.

One you reconnect the battery and start the car you will be able to determine whether or not there has been damage to the PCM. Hopefully, it runs smooth and the check engine light stays off. If you continue to get random trouble codes, you may need to install a new PCM. Contact your local dealer, and as always, get ready to be raped.