I want to give you guys some news about my worn camshaft:
I bought the new valve drive parts I talked about in my last posting (camshaft, rocker arms, sprocket, adapter for distributor arm, hydraulic lifters, timing chain - see first picture). Everything looks like good quality.
I installed all these parts on Monday, plus other parts which are not in the picture (new valve stem seals and the rubber seal of the upper front cover including camshaft seal).
All went well, except the loosening of the srew which holds the distributor arm adapter at the front face of the camshaft. The Allen key turned round in it’s head. I had to drill the srew head off.
The complete job took me almost eight hours.
In the second picture you can see the wear of the first cylinder’s intake cam of the old camshaft and the corresponding rocker arm. The wear on both parts adds up to 0.09 inch, which reduced the cam lift, thus the valve stroke by almost 30 % (0.32 inch instead of 0.45 inch). The wear on the intake cams of cylinders 2, 3 and 4 is a little less (hardly any wear at the intake cams of cylinders 5 and 6, and only very little wear on all outlet cams).
Anyway – this wear was the main reason for this thread and it’s title “Mercedes 300CE rough idle”.
IDLE ISN’T SHAKY ANYMORE !
The smooth straight six engine feeling, I was missing so much stopping at traffic lights, is back! The engine feels like new!
However one of the new lifters seems to be a little noisy, particularly when the engine is warm.
All lifters aren’t far from being completely compressed now. I measured them this morning when the engine was cold with the rockers on the base radius of the cams. According to my measurements the intake valve lifter of cylinder 6 has the smallest rest stroke (0.1 mm when the engine is cold). And according to a stethoscope test I did today the ticking sound seems to be coming from cylinder 6. So I guess there is a metal on metal knock taking place in that intake valve lifter.
I’m considering to install thinner support plates on top of the lifters (1.5 mm instead of 1.8 mm).
As for the other old parts:
I measured the new timing chain (36 inch, pitch 3/8”) before I installed it and the old one with the same measuring tape. With the naked eye you can hardly see any stretch - maximum a quarter of a milimeter (0.01 inch) !
It also bends as much sideways as the new chain, and there doesn’t seem to be any wear on the old sprocket!
I tested the old hydraulic lifters again after disassembly. I had to push them out of the rockers anyway because I reused the a.m. support plates on top of them. They don’t collapse under pressure at all. I will keep them as spare parts.
The old valve stem seals were quite hard, especially the ones for the outlet valves.
So was the camshaft seal.
The new camshaft rotates very smoothly and without any lash in it’s bearings and the bearing surfaces look perfect.
Now I hope that the oil seapage at the front of the engine is history too. At least after about 120 miles everything is dry so far.