I own a 2013 Ford Fiesta which is, I believe, the cheapest Ford car sold in the U. S. Below is a chart of 12 randomly chosen parts (except for 2 that were intentionally chosen) from the Fiesta. Also included is the cheapest functionally identical part Ford currently makes. These are all current prices or were current about 3 months ago.
Question:
If it is possible, for example, to manufacture a horn for Fusion for $16.74, why is it NOT economically possible to manufacture a horn for the Fiesta at the same or lower price? Same question for all the other parts
Fiesta Cheapest
$17.11 $17.11 IGNITION SWITCH
$14.60 $14.60 Cruise Control Switch
$14.35 $14.35 Headlamp Switch
240.12 175.12 SIDE IMPACT INFLATOR MODULE
$221.06 $156.34 Alternator
$580.27 $149.96 FUEL TANK
$94.86 $33.79 Fuel Pump
$27.72 $16.74 HORN
$69.48 $48.35 TAIL LAMP ASSY
$47.08 $33.03 WIPER MOTOR
$282.73 $102.64 Headlamp Assembly
$254.22 $126.66 Seat Back Cover
$1,863.60 $888.69 TOTAL
2011 2016 Ford Fiesta IGNITION SWITCH AA6Z-11572-A $17.11
2011 2016 Ford Fiesta IGNITION SWITCH AA6Z-11572-A $17.11
2013 2016 Ford Fiesta Cruise Control Switch AV1Z-9C888-A $14.60
2013 2016 Ford Fiesta Cruise Control Switch AV1Z-9C888-A $14.60
2014 2016 Ford Fiesta Headlamp Switch D2BZ-11654-B $14.35
2014 2016 Ford Fiesta Headlamp Switch D2BZ-11654-B $14.35
2014 2015 Ford Fiesta SIDE IMPACT INFLATOR MODULE D2BZ-54611D10-A 240.12
2005 2012 Ford Mustang SIDE IMPACT INFLATOR MODULE BR3Z-63611D11-A 175.12
2014 2016 Ford Fiesta Alternator BV6Z-10346-G $221.06
2002 2007 Ford 500 Alternator 2F1Z-10V346-BBRM $156.34
2013 2016 Ford Fiesta FUEL TANK AE8Z-9002-D $580.27
2013 2016 Ford Fusion FUEL TANK EG9Z-9002-F $149.96
2014 2016 Ford Fiesta Fuel Pump D2BZ-9H307-C $94.86
2013 2016 Ford Fusion Fuel Pump DG9Z-9275-A $33.79
2011 2016 Ford Fiesta HORN BE8Z-13832-C $27.72
2013 2016 Ford Fusion HORN DG9Z-13832-A $16.74
2011 2013 Ford Fiesta TAIL LAMP ASSY BE8Z-13404-A $69.48
2005 2007 Ford Focus TAIL LAMP ASSY 5S4Z-13404-AA $48.35
2011 2016 Ford Fiesta WIPER MOTOR BE8Z-17508-B $47.08
2012 2016 Ford Focus WIPER MOTOR BV6Z-17508-B $33.03
2011 2013 Ford Fiesta Headlamp Assembly BE8Z-13008-A $282.73
2001 2011 Ford Crown Victoria Headlamp Assembly 4W7Z-13008-A $102.64
2014 2016 Ford Fiesta Seat Back Cover CE8Z-5466600-DB $254.22
2010 2012 FORD TAURUS Seat Back Cover BG1Z-5464416-JA $126.66
2014 2016 Ford Fiesta Seat Back Cover D2BZ-5464417-MA $1,208.86