I hope our moderator will tolerate a quick description of the environmental chambers I mentioned, and their use. Military avionics needs to be able to function anywhere they can start the engines. That means North Pole; South Pole; even Fort Leonard Wood, heh, heh. On the hot side, Saudi Arabia and more.
So, we had to cycle the boxes from say +70 C. to -60 C. all depending upon the aircraft specs. Cars have tiny compressors. Ours weighed hundreds of pounds and ran on 440V. To even rebuild one cost a minor fortune.
Specs on a box might say run down to -50 C, cooling at 4 degrees a minute; hold for perhaps 4 hours, testing basic operation once every day at that temp. Then, run up to +70 C. for 4 hours, at the rate of 4 degrees per minute with power on all the way. And, test once a day at that temp. Except on weekends. Test on Friday, then on Monday at hot and cold.
The compressors might be capable of changing temperature much faster than 4 degrees a minute. But, too fast a change could damage the equipment so the controller limited it to the specified amount.
Total run typically 96 hours, after a complete test first.
If a module failed during the 96 hours, or during final test after the temp cycle, the run had to be partially repeated, based on gov’t requirements.
This hot and cold cycling also eliminated infant mortality on the chips (integrated circuits.) Chips have millions, even billions of junctions, and any weak junction is likely to break during cycling. Though I think later, for consumer electronics, such as car stereos and what not, they simply put the bare IC’s in a tray and cycled them without power. In 2015, I have no idea what current procedures may be.
The refrigeration guy was one of those rare world class people. He knew his equipment as few ever do. He taught me to observe carefully the Rustrak[tm] temperature recorder and let him know if it wasn’t correct. As a result I made half of the service calls in our department which had a large number of chambers.
He would come out and I’d show him, “Look here on the chart, this little glitch right here during the cold transition isn’t normal.” He’d look and think a minute, and then happily say, “Yes, I know what can cause that.” And, he’d run back for a relay and it would be fixed.
Later, I transferred to another department and immediately started making half the service calls in the new department. Some people started criticizing me for making so many service calls. He told them, “YOU LEAVE HIM ALONE! When he calls me out, I need to change a twenty dollar relay. When the other men call me out, I have to change an entire compressor because they didn’t spot the relay problem like he does. In years of this, I have never had to change a compressor on one of his chambers.”
Can you imagine what a great automotive mechanic someone like that might be? Although I think we have a couple here of that quality, to be totally honest. Y’all know every well whom I mean.