# Spark plug in expedition

**URL:** <https://community.cartalk.com/t/spark-plug-in-expedition/89615>\
**Category:** Maintenance/Repairs\
**Created:** [April 10, 2015, 9:44pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615 "2015-04-10T21:44:55Z")\
**Posts on this page:** 9\
**Page:** 1

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**Author:** ![johnc9217](https://avatars.discourse-cdn.com/v4/letter/j/e56c9b/32.png) [@johnc9217](https://community.cartalk.com/u/johnc9217)\
**Post date:** [April 10, 2015, 9:44pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/1 "2015-04-10T21:44:55Z")

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Crossed threaded spark plug in 2001 expedition how can i fix it?

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**Author:** ![jesmed1](https://sea1.discourse-cdn.com/cartalk/user_avatar/community.cartalk.com/jesmed1/32/2097_2.png) [@jesmed1](https://community.cartalk.com/u/jesmed1)\
**Post date:** [April 10, 2015, 10:12pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/2 "2015-04-10T22:12:44Z")

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Here’s how to fix stripped/blown out threads on the Triton engine:

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**Author:** ![DangerousDIY](https://avatars.discourse-cdn.com/v4/letter/d/dbc845/32.png) [@DangerousDIY](https://community.cartalk.com/u/DangerousDIY)\
**Post date:** [April 10, 2015, 10:16pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/3 "2015-04-10T22:16:43Z")

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I am assuming that this is either a 2 valve 5.4L V8 or a 4.6L V8.

I have never had this issue myself, but it isn’t new. These engines have aluminum heads and only 3 or 4 threads holding the spark plug in. It is a faulty design IMO.

There are kits all over the internet to fix the blown out spark plugs that happen fairly regularly with this engine. They have a large range in complexity & price. Some look like a nightmare, and some look like a walk in the park. Common sense would tell me that since these kits can fix threads that have been sometimes completely blown out, it should work on yours.

Make sure you torque all the plugs down to the proper spec on there, and do it while the heads are at room temp. I’ve known 2 guys personally who paid no attention to that, and blew out plugs. I believe the torque spec is 13 or 14 lbs, but try to verify that.

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**Author:** ![db4690](https://sea1.discourse-cdn.com/cartalk/user_avatar/community.cartalk.com/db4690/32/2583_2.png) [@db4690](https://community.cartalk.com/u/db4690)\
**Post date:** [April 11, 2015, 12:19am UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/4 "2015-04-11T00:19:24Z")

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OP said the threads were cross threaded

He did not say they were stripped

Any decent auto parts stores has chasers to clean up the threads

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**Author:** ![jesmed1](https://sea1.discourse-cdn.com/cartalk/user_avatar/community.cartalk.com/jesmed1/32/2097_2.png) [@jesmed1](https://community.cartalk.com/u/jesmed1)\
**Post date:** [April 11, 2015, 1:52am UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/5 "2015-04-11T01:52:28Z")

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Yes, OP did say threads were only cross-threaded, not stripped, but since this engine is notorious for blowing out spark plugs, even minor thread damage could lead down that path…

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**Author:** ![db4690](https://sea1.discourse-cdn.com/cartalk/user_avatar/community.cartalk.com/db4690/32/2583_2.png) [@db4690](https://community.cartalk.com/u/db4690)\
**Post date:** [April 11, 2015, 3:17am UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/6 "2015-04-11T03:17:32Z")

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I’m aware of the notoriety of this engine for blowing out plugs . . .

However, I’d try to clean up those threads, before drilling them out and installing a timesert

I don’t know about you other guys, but I can’t work at lightning speed, but I can chase the existing threads a lot faster than installing a timesert

Now, if OP crossthreaded the threads so badly, that there is now nothing left to work with, that is a different matter

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**Author:** ![Frisbee](https://avatars.discourse-cdn.com/v4/letter/f/a5b964/32.png) [@Frisbee](https://community.cartalk.com/u/Frisbee)\
**Post date:** [April 16, 2015, 8:35pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/7 "2015-04-16T20:35:31Z")

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jesmed1: A great great vid. Thanks!

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**Author:** ![Frisbee](https://avatars.discourse-cdn.com/v4/letter/f/a5b964/32.png) [@Frisbee](https://community.cartalk.com/u/Frisbee)\
**Post date:** [April 16, 2015, 8:46pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/8 "2015-04-16T20:46:34Z")

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Such a jerkoff design!

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**Author:** ![FoDaddy](https://sea1.discourse-cdn.com/cartalk/user_avatar/community.cartalk.com/fodaddy/32/717_2.png) [@FoDaddy](https://community.cartalk.com/u/FoDaddy)\
**Post date:** [April 16, 2015, 9:37pm UTC](https://community.cartalk.com/t/spark-plug-in-expedition/89615/9 "2015-04-16T21:37:38Z")

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The later modular engines (99-up) with the P.I. heads have more threads, and the problem was diminished significantly. Of course once they remedied that, Ford saw fit to introduce the 3 vavle heads with the 2 piece spark plug…
